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I’ve seen US based manufacturing. There is a mix of material type selection. But there is also a lot of machinery and automation being used. Also stringent QA. Nothing done in an hour was done well, this much I know.



Honestly I'd be highly surprised if producing a single pair of glasses would take more than an hour end-to-end, as long as you aren't grinding them by hand. With modern plastic lenses it's basically a CNC machining operation followed by a couple of polishing steps. There's no reason you can't do a pair with basically no automation aside from the CNC in an hour easily. And that includes sticking them in a lensmeter to check if the prescription matches for QA.

Of course more complex things such as antireflective coatings add a sputtering step to the process which might be a bit much to expect a shop to do in-house.




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