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As the Soviet/Russian Mir showed you don't need some shuttle-like vehicle to construct such a station. Mir was 130 tons, and almost exclusively launched by Proton-K's, which have a 20 ton mass to LEO.

By comparison the Saturn V has a 140 ton mass to LEO, 7x what the Proton-K could carry, and more importantly could have carried modules double the diameter of what the shuttle could put into LEO.

The unique selling point of the shuttle was the ability to return payloads from orbit to the ground for servicing, but as it turns out that was much more expensive than having a cheaper launcher and just launching another module.

Let's not draw the wrong conclusions from history. The shuttle was a failed launch system by any reasonable criteria. History has shown that plain old boring boosters were the right choice. The Soviets/Russians have been able to launch things to the ISS after the US lost its wings.

The only reason we have "no way to do any major service to the ISS" is not because the shuttle was so great, but because it was a dead end. The US has had to play catch-up with the COTS program with SpaceX et al.




No if anything MIR shows us is just how much we needed the shuttle.

MIR wasn’t only 4 times smaller than the ISS in terms of tonnage but it’s design was the same as the Salyut and Skylab the ISS was the first thing we can say we actually constructed in orbit.




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